Winner of the Quiz

Keval Bhojani

CASAD Consultants Pvt. Ltd.

Incremental Launch Quiz Series

22 - 28 Jan 2026

Week 9 – Counterweight Requirement

Estimated Time: 7–8 min | PDH/CPD: 1.25 hr | Difficulty: Advanced

Background: The Sombrio bridge is a two-span composite steel plate girder bridge (40 m + 82 m) launched across a deep ravine in Port Renfrew, BC. Four plate girders were incrementally launched without a temporary pier or launch nose, using precast deck panels as tail counterweight, thickened pier-segment bottom flanges, and crane-assisted final lift. (Parameters simplified for conceptual learning. Allow +25% for cross-frames, connection & splice plates. Girders launched without formwork; ignore wind.)

Engineer's Mind: Quiz 8 determined girders cantilever only 56 m without counterweight—25 m short of 81 m target. Solution: add counterweight at tail. The possibility of using the precast concrete deck panels serves dual purposes: provide ballast during launching and become permanent bridge components. Panels shared across all four girders (placed on top). Calculate the number of panels needed for 81 m cantilever.

Question: Determine number of precast deck panels (shared across all 4 girders) required to achieve 81 m cantilever. Panels stacked at tail end.

Given:

·        Target cantilever: x = 81 m

·        Total girder length: 122 m → Tail length: 41 m

·        Girder weight: w = 7.13 kN/m per girder (Quiz 8)

·        Each panel: 10 m × 3 m × 0.200 m, ρ_c = 2400 kg/m³

·        Panel CG: 1.5 m inward from the girder tail end

·        Load factors: α_D = 1.25 (driving), α_D = 0.90 (restoring)

·        Equilibrium: Restoring Moment (M_R) = Driving Moment (M_D)

  1. 15 panels
  2. 19 panels
  3. 23 panels
  4. 27 panels
Explanation

Calculation:

  1. Panel weight = 6.0 m³ × 2400 × 9.81/1000 = 141.3 kN
  2. Factored Driving Moment (Girder Cantilever), M_D, factored = 1.25 × (4 × 7.13 × 81 × 81/2) = 116,944 kN·m
  3. Factored Restoring Moment (Girder Tail), M_R, tail, factored = 0.90 × (4 × 7.13 × 41 × 41/2) = 21,572 kN·m
  4. Required Factored Restoring Moment (Counterweight), M_R, cw, required = 116,944 - 21,572 = 95,372 kN·m
  5. Counterweight Moment Arm = 41 - 1.5 = 39.5 m
  6. Factored Restoring Moment Per panel: 0.90 × 141.3 × 39.5 = 5,023 kN·m
  7. Number of Panels = 95,372 / 5,023 = 19 panels

 

19 panels (total 274 tonnes) provide needed counterweight. Dual-purpose efficiency: serve as construction ballast and become permanent deck. Compare to launch nose: 30 tonnes throw-away at $207k vs. panels providing permanent value. Panels can be progressively added as launch advances to provide the required overturing stability.